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Solving Major Roof Leaks at Epping Club Sydney

Project Overview: Solving Major Roof Leaks at Epping Club Sydney

The Epping Club, a premium 5-star community and events venue in Epping Sydney, engaged Melbourne Protective Coatings to deliver a long-term waterproofing solution for its commercial roof.

With a complex roof structure and ongoing upgrade works underway, the project required a system that could provide reliable protection while integrating seamlessly with existing infrastructure and timelines.

The Challenge

The Epping Club roof was experiencing widespread water ingress, with nearly 20 active leaks affecting multiple areas of the building.

These leaks were impacting daily operations and causing ongoing damage to internal ceilings, lighting, carpets, and critical fixtures. With a major internal fitout in progress, the risk of further damage made resolving the issue urgent.

The project was further complicated by extensive plant equipment and solar panels covering the roof, requiring careful planning and precision detailing around penetrations and junctions.

Commercial roof in Sydney showing aging metal surface before waterproofing membrane

In addition, works needed to be coordinated alongside other trades, with strict timelines to avoid delays to the broader renovation.

Key challenges included:

Approximately 20 active roof leaks across the site

Risk to newly completed internal fitout and assets

Limited access due to solar panels and plant equipment

Tight timeframes aligned with internal construction works

Complex detailing around penetrations and roof junctions

Metal roof with plant equipment and solar panels before waterproofing works in Epping

Solution: Noxyde Anti-Corrosion Waterproofing Membrane

To deliver a long-term solution, Melbourne Protective Coatings installed a full-system waterproofing roofing membrane using Noxyde Anti-Corrosion Waterproofing Membrane.

This high-build elastomeric membrane was selected for its ability to adhere directly to prepared metal surfaces, provide 200% flexibility, and form a seamless, corrosion-resistant barrier.

Rather than applying temporary fixes, this system was designed to eliminate leaks at the source while accommodating roof movement and preventing future water ingress.

Technicians applying waterproofing membrane on commercial roof in Epping Sydney project

The staged approach allowed works to be completed efficiently while aligning with internal construction timelines.

Scope of Works

As part of this Epping Sydney waterproofing roofing membrane project, our team followed a structured process to ensure long-term performance and durability:

High-PSI pressure cleaning of all roof surfaces

Re-tensioning and fastening of loose screws and roof sheets

Application of first full coat of Noxyde membrane

Advanced specialised tape reinforcement where required

StormShield Essentials waterproofing measures across the entire roof

Application of second full coat of Noxyde Anti-Corrosion Waterproofing Membrane

Full perimeter edge protection was installed to maintain strict safety compliance across the site.

Roof preparation and coating works underway with solar panels and plant equipment in place

Featured Product: Noxyde Anti-Corrosion Waterproofing Membrane

Noxyde Anti-Corrosion Waterproofing Membrane®

Noxyde is a high-build elastomeric membrane designed for long-term corrosion resistance, waterproofing, and rust stabilisation on metal roofs.

Its direct-to-rust adhesion, 200% flexibility, and ability to seal small cracks make it ideal for aging commercial roofs where replacement would be costly or disruptive.

The seamless membrane forms a durable protective barrier that stops ongoing corrosion, prevents leaks, and extends the overall service life of the roof.

Tools and Equipment Used

Our team utilised specialised tools and equipment to ensure safe access and consistent application across the entire roof:

man using pressure washer to clean the roof

High PSI Pressure Washer

Used to remove contaminants, corrosion, and loose coatings to ensure optimal membrane adhesion.

Custom-Built Spray Gun

Allowed controlled, high-build application of the waterproofing membrane for consistent coverage.

Safety rails installed for safety

Full Perimeter Edge Protection

Provided a secure working environment across the roofline while maintaining strict safety standards.

The Result

Aerial view of fully sealed Epping Club roof after waterproofing membrane installationDurable waterproofed metal roof in Epping Sydney following membrane coating application

The Epping Club now operates beneath a fully sealed, waterproof roofing system, with all existing leaks successfully eliminated.

The installation of the waterproofing roofing membrane has:

Resolved approximately 20 active roof leaks

Protected the club’s new internal fitout and assets

Reduced ongoing maintenance and repair costs

Delivered a long-term, cost-effective alternative to roof replacement

By addressing the problem at its source, Melbourne Protective Coatings provided a reliable, high-performance solution tailored to a complex commercial environment.

Finished commercial roof waterproofing system protecting plant equipment and solar panels

Looking for a long-term waterproofing solution for your commercial roof?

Get in touch with our team to discuss a tailored waterproofing roofing membrane system designed to protect your building and minimise disruption.