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Extreme Rust Restoration For A Fairfield Commercial Roof

Project Overview: Fairfield Commercial Roof Restoration With Noxyde System

When a commercial property in Fairfield began showing widespread rust, active leaks, and significant roof deterioration, the building owner needed a long-term solution that would stabilise corrosion, avoid the major cost and disruption of full roof replacement, and protect the newly completed internal works below.

The Challenge: Severe Rust and Leak Issues Across the Roof

Although the issues were clear, completing the restoration presented several practical challenges:

Multiple weakened fixings and lifted roof sheets required stabilisation before any coating could be safely applied.

Limited edge access meant live edge rails and elevated platforms were essential for safe navigation across the roof.

Deliver a neat, consistent Monument colour across the roof

Box gutters were deteriorated and actively leaking, requiring sealing and reinforcement prior to installing the Noxyde system.

These conditions required a structured approach to preparation so the final membrane would bond correctly and deliver long-term protection.

Aerial view of heavily rusted commercial roof in Fairfield before Noxyde restoration
Aerial top-down view of Fairfield commercial roof showing extensive rustAngled aerial photo of Fairfield commercial roof with severe rust visible along sheet laps

Our Solution: Full Noxyde System Commercial Roof Restoration

Melbourne Protective Coatings was engaged to deliver a full commercial system restoration. 

As experts in commercial roof painting, our team recommended a complete Noxyde System commercial roof restoration. It’s a highly durable anti-corrosion membrane designed to waterproof and strengthen failing metal roofing. 

It provides commercial building owners long-term protection and a significantly more cost-effective alternative to full roof replacement.

Scope of Works

MPC team preparing Fairfield commercial roof with pressure washing

Initial cleaning of all roof surfaces using industrial pressure washing

Re-tensioning and fastening loose screws and unstable roof sheets

Applying the first full coat of Noxyde Anti-Corrosion Waterproofing Membrane

Installing specialised waterproofing tape to joints, laps and penetrations where additional reinforcement was required

Applying the second full coat of Noxyde to achieve correct membrane build and long-term performance

Noxyde membrane being applied to Fairfield commercial roof

Featured Product: Noxyde Anti-Corrosion Waterproofing Membrane

Noxyde Anti-Corrosion Waterproofing Membrane® was used for this project.

Noxyde Anti-Corrosion Waterproofing Membrane®

Noxyde is a high-build elastomeric membrane designed for long-term corrosion resistance, waterproofing, and rust stabilisation on metal roofs.

Its direct-to-rust adhesion, 200% flexibility, and ability to seal small cracks make it ideal for aging commercial roofs where replacement would be costly or disruptive.

The seamless membrane forms a durable protective barrier that stops ongoing corrosion, prevents leaks, and extends the overall service life of the roof.

Special Tools and Equipment We Used

To complete the restoration safely and efficiently, our team used specialist equipment suited for working on ageing commercial metal roofs. These tools ensured safe access, effective surface preparation, and controlled application of the Noxyde system.

man using pressure washer to clean the roof

Industrial Pressure Washers

Used for deep cleaning to remove rust flakes, contaminants and grime, ensuring the Noxyde membrane bonds effectively.

Professional Spray Gun System

Provided consistent, high-build application of the Noxyde waterproofing membrane across large roof surfaces.

Safety rails installed for safety

Live Edge Rails

Installed along roof edges to create a safe working zone, enabling our team to operate confidently on elevated and uneven areas.

Image of a scissor lift carrying a man for roof painting

Access Equipment (Elevated Platforms / Scissor Lifts)

Allowed safe movement across restricted or difficult-to-reach sections of the roof, ensuring full coverage and proper installation of the system.

Final Results: Long Term Leak Prevention For Fairfield Commercial Properties

Noxyde is our highest rated anti corrosion membrane, and the completed works resulted in:

A significantly strengthened and stabilised roof surface

Fully sealed gutters and vulnerable lap joints

Long-term protection against corrosion and water ingress

Extended roof lifespan without the cost of roof replacement

Aerial view of newly restored Fairfield commercial roof with full Noxyde membrane appliedCompleted Fairfield commercial roof coated with Noxyde systemTop-down aerial photo of Fairfield commercial roof after Noxyde restorationFinal aerial angle of restored Fairfield commercial roof with Noxyde system

This Fairfield commercial roof restoration demonstrates MPC’s capability in delivering durable, cost-effective solutions that keep businesses protected, compliant and operational.

Have a similar commercial roof issue in Fairfield or nearby? Get in touch with us. Our team can assess your site and recommend the right solution.